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Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness

Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness

C Purlin Roll Forming Machine

Z Purlin Roll Forming Machine

Place of Origin:

China

Brand Name:

TECHWELL

Certification:

CE

Model Number:

TW-C600

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Product Details
Material Thickness:
1.5-3.0mm
Forming Stations:
About 16 Stations
Calibration Station:
About 2 Stations
Main Power:
15KW
PLC:
PANASONIC Brand
Encoder:
OMRON Brand
Product Description

Carbon Steel, Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness
 
   Summary of C Section / Channel Roll Former   
 

 
 1). This C purlin roll forming machine adopts coil production material to form C Profiles through 5 Ton manual decoiler, pinch feeding, leveling rollers, Punching unit, Pre-cutting, main roll forming part, hydraulic station, PLC control system and Non-power type support table.

 
 2). The whole machine adopts PLC control, AC speed control by frequency inverter technology, to realize continuous auto production, which is the best desired machinery in steel structure and metal cold roll forming machinery industry.

 
 3). Forming Speed: about 0-15m/min ( excluding punching & cutting time )

 
 
   Main Specifications of C Section / Channel Roll Forming Machine   
 

 
 1). 5Ton Manual Decoiler
 
  1. Machine frame: welding structure with shot lasting treatment
  2. Components: Base, brake device, inner hole support, Expanding / tighten device
  3. Weight capacity of decoiler: 5Ton Max.
  4. Max. coil width: 500mm
  5. Inner diameter of coil: 400-530mm
  6. Outer diameter of coil: Max. 1500mm
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 0

 
 2). Pinch Feeding & Leveling Device
 
  1. 2 Rollers pinch feeding
  2. 7 Rollers leveling ( Upper 3 rollers, lower 4 rollers)
  3. Leveling roller diameter: about Φ 90mm
  4. Leveling roller material: high grade 40Cr
  5. Heat treatment of leveling roller: surface Hi-frequency quench treatment
  6. Motor power: about 4KW
  7. The purpose of this unit is to guide the metal sheet into the roll forming machine and make sure the metal sheet at the correct position with the roll forming system.
  8. It can be left and right adjusted the screw. Also the left and right adjusting can be independent operating.
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 1

 
 3). Hydraulic Punching Device
 
  1. Punchign type: Hydraulic punching type
  2. Punching Mould size: according to drawing
  3. Hydraulic power: 5.5KW
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 2

 
 4). Hydraulic Pre-Cutting Device
 
  1. Cutting type: Hydraulic flat cutting type, before roll forming after punching
  2. Material of blade: Cr12Mov with heat treatment ( HRC58-62 )
  3. Length measuring: Automatic encoder length measuring, brand: Omron
  4. Tolerance of length:+/-1.5mm
  5. No waste when cutting
  6. And no need to change cutting die
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 3

 
 5). Main Roll Forming Part
 
  1. Forming material thickness: 1.5-3.0mm
  2. Forming material type: Mild steel. GI
  3. Machine frame: high grade steel welded and tempering treatment
  4. Forming motor: about 15KW
  5. Drive type: Chain drive
  6. Shaft material: high grade 45# steel
  7. Shaft diameter: Φ 80mm
  8. Roller Material: GCr15 high grade steel ( HRC58-62 ), and roller surface with hard chrome ≥ 0.05mm
  9. Forming speed: about 0-15m/min ( excluding cutting time )
  10. Forming station: ≈ 16 stations
  11. Calibration station: ≈ 2 stations
  12. The gap between upper rollers and bottom rollers can be adjusted by screw according to different thickness sheet
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 4

 
 6). Electrical Control System
 
  1. Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.
  2. Provide good man and machine screen, which can set the batches, plate length, and quantity.
  3. Operation type: Touching screen + Button
  4. Using encoder to calculate the number and measuring the length
  5. Electrical control: PLC frequency control system with touch screen
  6. PLC: PANASONIC Brand
  7. Encoder: OMRON Brand
  8. Size of PLC control board: 700mm (L) x 1000mm (H) x 300mm (W)
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 5

 
 7). Run-out Table
 
  1. It is used to support the finished panels
  2.Teh table we supply is 2 pieces with length of 2000mm, it can support panels with 10000mm at normal condition
  3. The frame of supporter is welded by square-steel
  4. Simple non-power table type
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 6

 
 
   Working Flow   
 
Decoiler ---- Pinch Feeding --- Leveling --- Hydraulic Punching --- Pre-cutting --- Main Roll Forming ---
 
Calibration Device --- Support Table
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 7
 
 
   Reference Profile Drawing   
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 8
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 9
 
 
   More Machine Pictures   
 
Carbon Steel , Galvanized Coil C Section / channel Roll Forming Machine With 1.5-3.0mm Thickness 10
 
   Contacts of WUXI TECHWELL   
 

CompanyWuxi Techwell Machinery Co.,LTD
Websitewww.cold-rollformingmachine.com
www.roofrollformingmachine.com
www.wxtechwell.com
Mobile0086-15861597732( Lemon )
E-Mail / Skypesales@wxtechwell.com
Reference Video Link

https://youtu.be/K4RN47lJIaQ
https://youtu.be/4wyKGnTM1O0
https://youtu.be/SuMEdaBsX_U
https://youtu.be/c6uGKnAYBcg

 
 
 
 

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