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Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed

C Purlin Roll Forming Machine

Z Purlin Roll Forming Machine

Place of Origin:

China

Brand Name:

TECHWELL

Certification:

CE

Model Number:

TW-C600

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Product Details
Matrial:
PPGI, Aluminum
Material Thickness:
1.5-3.0mm
Forming Stations:
About 16 Stations
Forming Speed:
0-15m/min
Roller Material:
GCr15 High Grade Steel ( HRC58-62 ), And Roller Surface With Hard Chrome ≥ 0.05mm
Shaft Diameter:
80mm
Product Description

Hydraulic Pre-Punching & Pre-Cutting, High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed

 

   Main Specifications of C Profile   

 

 

 1). 5Ton Manual Decoiler

  

  1. Machine frame: welding structure with shot lasting treatment

  2. Components: Base, brake device, inner hole support, Expanding / tighten device

  3. Weight capacity of decoiler: 5Ton Max.

  4. Max. coil width: 500mm

  5. Inner diameter of coil: 400-530mm

  6. Outer diameter of coil: Max. 1500mm
 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 0

 

 2). Pinch Feeding & Leveling Device

 

  1. 2 Rollers pinch feeding

  2. 7 Rollers leveling ( Upper 3 rollers, lower 4 rollers)

  3. Leveling roller diameter: about Φ 90mm

  4. Leveling roller material: high grade 40Cr

  5. Heat treatment of leveling roller: surface Hi-frequency quench treatment

  6. Motor power: about 4KW

  7. The purpose of this unit is to guide the metal sheet into the roll forming machine and make sure the metal sheet at the correct position with the roll forming system.

  8. It can be left and right adjusted the screw. Also the left and right adjusting can be independent operating.

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 1

 

 3). Hydraulic Punching Device

 

  1. Punchign type: Hydraulic punching type

  2. Punching Mould size: according to drawing

  3. Hydraulic power: 5.5KW

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 2

 

 4). Hydraulic Pre-Cutting Device

 

  1. Cutting type: Hydraulic flat cutting type, before roll forming after punching

  2. Material of blade: Cr12Mov with heat treatment ( HRC58-62 )

  3. Length measuring: Automatic encoder length measuring, brand: Omron

  4. Tolerance of length:+/-1.5mm

  5. No waste when cutting

  6. And no need to change cutting die

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 3

 

 5). Main Roll Forming Part

 

  1. Forming material thickness: 1.5-3.0mm

  2. Forming material type: Mild steel. GI

  3. Machine frame: high grade steel welded and tempering treatment

  4. Forming motor: about 15KW

  5. Drive type: Chain drive

  6. Shaft material: high grade 45# steel

  7. Shaft diameter: Φ 80mm

  8. Roller Material: GCr15 high grade steel ( HRC58-62 ), and roller surface with hard chrome ≥ 0.05mm

  9. Forming speed: about 0-15m/min ( excluding cutting time )

  10. Forming station: ≈ 16 stations

  11. Calibration station: ≈ 2 stations

  12. The gap between upper rollers and bottom rollers can be adjusted by screw according to different thickness sheet

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 4

 

 6). Electrical Control System

 

  1. Adopts PLC control technology, frequency adjust speed technology, realize the automatic production.

  2. Provide good man and machine screen, which can set the batches, plate length, and quantity.

  3. Operation type: Touching screen + Button

  4. Using encoder to calculate the number and measuring the length

  5. Electrical control: PLC frequency control system with touch screen

  6. PLC: PANASONIC Brand

  7. Encoder: OMRON Brand

  8. Size of PLC control board: 700mm (L) x 1000mm (H) x 300mm (W)

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 5

 

 7). Run-out Table

 

  1. It is used to support the finished panels

  2. Teh table we supply is 2 pieces with length of 2000mm, it can support panels with 10000mm at normal condition

  3. The frame of supporter is welded by square-steel

  4. Simple non-power table type

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 6

 

 

   Working Flow   

 

Decoiler ---- Pinch Feeding --- Leveling --- Hydraulic Punching --- Pre-cutting --- Main Roll Forming ---

Calibration Device --- Support Table

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 7

 

 

   Main Components   

 

  • Decoiler / Uncoiler ------------------------------------------------------1 Unit
  • Pinch Feeding------------------------------------------------------------1 Unit
  • 7 Rollers Leveling -------------------------------------------------------1 Unit
  • Hydraulic Punching -----------------------------------------------------1 Unit
  • Pre-cutting ----------------------------------------------------------------1 Unit
  • Main Roll Fomring -------------------------------------------------------1 Unit
  • Hydraulic Station ---------------------------------------------------------1 Unit
  • Electrical Control Board ------------------------------------------------1 Unit
  • Run-out Table ------------------------------------------------------------1 Unit

 

   Reference Profile Drawing   

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 8

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 9

 

 

   Applications   

 

C purlin, c shaped purlin, c channel, lip channel, c section, c profile, c shape, steel c purlin, c purlin steel

 

structure

 

 

   Competitive Advantages   

 

  • High Quality
  • Reliable
  • Durable
  • Reasonable Price
  • Good after Service
  • 1 Year Warranty
  • More Than 10 Years Experience

 

   More Machine Pictures   

 

Hydraulic Pre-Punching & Pre-Cutting , High Productivity C Profile Roll Forming Machine With 0-15m/min Forming Speed 10

 

 

   Contacts of WUXI TECHWELL   

 

Company Wuxi Techwell Machinery Co.,LTD
Website www.cold-rollformingmachine.com
www.roofrollformingmachine.com
www.wxtechwell.com
Mobile 0086-15861597732( Lemon )
E-Mail / Skype sales@wxtechwell.com
Reference Video Link https://youtu.be/K4RN47lJIaQ
https://youtu.be/4wyKGnTM1O0
https://youtu.be/SuMEdaBsX_U
https://youtu.be/c6uGKnAYBcg

 

 

 

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