Carbon Steel 3.0mm PLC Control CZ Purlin Roll Forming Machine

 1). 5 Ton Manual Uncoiler

1. Machine frame: welding structure with shot lastingtreatment

2. Components: Base, brake device, inner hole support, Expanding / tighten device

3. Weight capacity: 5 Ton

4. I.D: 500mm

5. Max. coil width: 500mm

6. O.D: Max. 1500mm

 2). Pinch Feeding & Leveling Device

1. 2 Rollers pinch feeding, 7 rollers leveling (Upper 3 rollers, lower 4 rollers)
2. leveling roller diameter: about Φ 90mm
3. Leveling roller material: high grade 40Cr
4. Heat treatment of leveling roller: surface Hi-frequency quench treatment
5. Leveling motor power: 4KW

 3). Hydraulic Pre-punching & Pre-Cutting & Hydraulic Station

1. Punching Die: Cr12 Mov, quenching process
2. Punching Die size: according to drawing
3. Cutting Tolerance: +/-1.5mm
4. Encoder: OMRON
5. Hydraulic Power: 11KW

 4). Main Roll Forming Part

1. Forming material thickness: 1.5-3.0mm
2. Forming material type: GI or Carbon Steel
3. Machine Frame: high grade steel welded and tempering treatment
4. Shaft Material: high grade 45# steel
5. Shaft Diameter: Φ 90mm
6. Bearing: HRB bearing ( Top Chinese brand )
7. Roller Material: high grade GCr15 steel, and roller surface with hard chrome ≥ 0.05mm
8. Forming Station: ≈ 16 stations
9. Forming Speed: 0-15m/min excluding punching / cutting time
10. Forming Motor: ≈18KW
11. Drive type: Chain Drive
12. Forming Speed: 0-15m/min

 5). PLC Control System

1. The entire line is controlled by imported PLC, LCD touch screen human-machine interface. People interact with the PLC. Operator by setting the program to run automatically (programmable control) to monitor and control process, to achieve the operator to control the production line and modify the control parameters, and real-time monitoring of equipment status, operating parameters and fault indication. Work piece length digital setting, work piece length adjustable. Real-time monitoring of equipment operating status and fault indication.
2. Operation: manual / automatic. It is convenient to maintenance with the manual model and there are emergency stop bottom on it.

 6). Run-out Table

1. Form: Steel welding structure, no-power exit rack
2. Quantity:1 pieces